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Lithium Battery double or multiple batteries in parallel to swap station electric motorcycles

Electric motorcycle specifications

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About Lithium Battery double or multiple batteries in parallel to swap station electric motorcycles

Double and or multiple groups of batteries in parallel with the whole bike program advantages: when single and double groups of batteries

1、The whole motorcycle completely control the battery discharge multiplier not more than 1.5C to ensure the service life control high multiplier discharge.
2、Small size and light weight of single group battery.
3、After the parallel connection, the power of the whole motorcycle is enhanced and the riding experience is increased, the climbing torque is increased and the range is increased plus.

The following are the specific product parameters

NameLithium Battery double or multiple batteries in parallel to swap station electric motorcycles
Motor4000W Brushless
Battery Type72V30AH Lithium × 2
ControllerVotol Intelligent controller
Intelligent Charger72V10AH
Charging Time3 hrs
Maximum Design Speed90km/h
Ground Clearance160mm
Loading Capacity120 KG
Climbing Angle≤15°
Braking SystemFr. Disc/Re. Disc
Tire SizeF: 100/70-16 R: 110/80-14″ Tubless
Net Weight140 KG
SKD Packing Dimension1850 x 550 x 800mm
Loading Quantity CKD68Unit(CKD)


Electric motorcycle manufacturers: introduction and choosing tips

Lately, the electric motorcycle industry has seen huge development, driven by the rising interest for alternative transportation choices. Electric motorcycle manufacturers play a fundamental impact in forming this industry, offering eco-accommodating options in contrast to conventional fuel motorcycles.


This article investigates the universe of electric motorcycle manufacturing, covering the job of electric motorcycle manufacturers, the manufacturing system, key components, performance factors, and choosing the right battery for an electric motorcycle.

What is an electric motorcycle manufacturer

An electric motorcycle manufacturer is a particular organization engaged with the plan, improvement, creation, and dispersion of electric motorcycles. These electric motorcycle manufacturers center around making motorcycles controlled by electric engines and batteries, giving eco-accommodating and effective options. They assume a critical part in propelling the innovation and driving the reception of electric motorcycles around the world.


How electric motorcycles are manufactured

The electric motorcycles manufacturers incorporate a few phases, beginning with plan and designing. Manufacturers put critical time and assets in planning the frame, coordinating the battery, choosing the engine, and gadgets framework.

These components need to work as one to guarantee ideal performance and security. When the plan stage is finished, electric motorcycle manufacturers source the fundamental components and materials for creation, including the electric engine, battery pack, controller, frame, suspension, braking framework, and charging framework.

Assembly is the subsequent stage in the manufacturing system, where every one of the components are assembled to fabricate the electric motorcycle. Quality control checks are directed all through the assembly interaction to maintain elevated expectations and recognize any imperfections or issues.

After assembly, the electric motorcycles go through testing strategies to survey performance, reliability and health status. These tests incorporate engine performance tests, battery perseverance tests, braking and suspension tests, and generally vehicle performance assessments. When the motorcycles finish these assessments, they are prepared for assignment to clients.

Main components of an electric motorcycle

Electric motorcycles comprise of a few key components that empower their usefulness and performance. Understanding these components is crucial for handle the complexities of electric motorcycle manufacturing.

Electric engine:

The core of an electric motorcycle is its electric engine. This engine changes over electrical energy from the battery into mechanical energy to drive the motorcycle. Electric engines can differ in size, power, and configuration, contingent upon the ideal performance qualities of the motorcycle.

Battery pack:

Electric motorcycles are powered by battery packs. These packs normally use lithium-ion battery innovation, known for its high energy density and voltage. The battery pack stores the electrical energy that drives the engine and decides the dive scope of the motorcycle.


The controller goes about as the cerebrum of the electric motorcycle, managing the progression of electricity from the battery to the engine. It controls the speed, speed increase, and different elements of the motorcycle, guaranteeing smooth and productive activity.


The frame of an electric motorcycle offers primary help and houses the different components. It is intended to give strength, security, and sturdiness while containing the battery pack, engine, and other components.


Electric motorcycles use suspension frameworks to ingest vibration and give a smooth and agreeable ride. Suspension components incorporate front forks and back safeguards, which cooperate to assimilate knocks and maintain foothold.

Braking framework:

A brake is a device to slow down or stop the motorcycle. There are two commonly used brakes for motorc, one is called disc brake, the other is drum brake, the principle is the same, which uses friction to produce braking force.

Disc brake is the most common brake that a motorcycle will generally have. The working principle of the disc brake system is to install a disc that rotates synchronously with the wheel on the hub, and install it on the front fork and the frame. Install the caliper, and then clamp the disc through the brake block in the caliper to achieve the purpose of braking.

Charging framework:

Electric motorcycles have charging frameworks that permit the battery pack to be re-energized from an outside power source. This can incorporate locally available chargers or outer charging stations and battery swap stations, contingent upon the motorcycle’s specifications.


Common specifications of electric motorcycles

Different brands and manufacturers have different specifications of electric motorcycles. Taking TYCORUN as an example, common specifications of electric motorcycles are listed as below.

Model BL-BOX Tiger LK CPC
Dimension (mm) 1980*800*1060 2000×740×1320 1800×650×1050 2120×710×1150
Motor 4000W Brushless 3000W 1500W 4000W Brushless
Battery Type 72V30AH Lithium × 2 72V32AH Lead Acid 60V50AH Lithium 72V30AH Lithium × 2
Controller Votol Intelligent controller Votol Intelligent controller Votol Intelligent controller Votol Intelligent controller
Intelligent Charger 72V3A 72V3A 60V4A 72V10AH
Charging Time 6-8h 6-8h 6hrs 3 hrs
Maximum Design Speed 80km/h 65km/h 65km/h 90km/h
Range 150km @40km/h 80km 80km @45km/h 150km @45km/h
Wheelbase 1310mm 1380mm 1350mm 1430mm
Ground Clearance 175mm 165mm 145mm 160mm
Loading Capacity 150 KG 200 KG 150 KG 120 KG
Climbing Angle ≥20° ≥25° ≥15° ≤15°
Braking System Fr. Drum /Re.Drum Fr. Disc /Re. Disc Fr. Disc /Re. Disc Fr. Disc /Re. Disc
Tire Size Fr. 3.0-17″ Re.100/90-17″ 110/70-12 100/80-14 F: 100/70-16 R: 110/80-14″ Tubless
Net Weight 105 KG 165 KG 108 KG 140 KG
SKD Packing Dimension (mm) 1750*460*800 2150×780×1470 1940×570×1180 1850 x 550 x 800
Loading Quantity SKD 96units 50sets/24pcs per 40HQ 84units per 40HQ 68 units (CKD)

What factors will affect the performance of an electric motorcycle

A few factors impact the performance of an electric motorcycle. Understanding these factors is significant while choosing electric motorcycle manufacturers.

Battery capacity:

The capacity of the battery pack straightforwardly influences the scope of the electric motorcycle. Higher-capacity batteries can store more energy, but usually cost more than batteries of lower capacity. Consider driving demand and pick a battery with adequate capacity to meet your prerequisites.

Engine power:

The power result of the electric engine influences the speed increase and maximum velocity of the motorcycle. More powerful engines give faster speed increase and higher most extreme velocities.

Weight and aerodynamics:

The weight of an electric motorcycle, including the battery pack and different components, influences its performance. Lighter motorcycles will generally have better speed increase and mobility.

Therefore, lightweight motorcycle battery such as lithium-ion batteries are preferred Furthermore, streamlined design assumes a part in decreasing breeze obstruction, further developing proficiency, and expanding range.

Riding style and conditions:

How the motorcycle is ridden and the circumstances in which it works can impact its performance. Forceful riding styles and uphill ascensions can deplete the battery quicker and decline the range. Likewise, outrageous atmospheric conditions, like exceptionally low temperatures, can influence battery performance.

Tire selection:

The selection of tires can affect the dealing with grasp and performance of an electric motorcycle. Decide on tires that give great footing and solidness to suit for riding needs.

Regenerative braking:

A few electric motorcycles highlight regenerative braking frameworks, which recuperate energy during braking and deceleration. This innovation broadens the scope of the motorcycle by changing over active energy into electrical energy, which is to put away once more into the battery.


How to choose electric motorcycle battery

Choosing the right battery for an electric motorcycle is pivotal for streamlining performance and range. Consider the accompanying factors while picking an electric motorcycle battery:

Battery capacity:

Battery capacity determines the range of application of the motorcycle. Higher capacity batteries provide longer distances per charge. Consider your daily driving needs and choose a battery with sufficient capacity.

Energy density:

Energy density alludes to how much energy put away in a given volume or weight of the battery. Batteries with higher energy density give more power in a minimal size, for the best range with the lightest weight.

Charging time:

Consider the charging time expected for the battery. Quicker charging permits you to re-energize rapidly, saving personal time. Search for batteries with quick charging capacities or the swappable battery from battery swapping stations, which achieves battery swapping within 1-2 minutes, greatly reduces the charging time.

Battery life expectancy:

Battery life expectancy is a significant thought, as it influences long-term expenses. Choose batteries with a more drawn-out life expectancy to keep away from continuous substitutions. Factors like chemical materials, manufacturing quality, and maintenance practices can impact battery life.


Security is vital while picking an electric motorcycle battery. Choose batteries with worked in high security, for example, temperature control, and short-circuit protection. Confirmations like UN38.3 and IEC 62133 approve the security of the battery.

Do electric motorcycle manufacturers need a qualification

Electric motorcycle manufacturers normally require particular qualifications to succeed in this serious industry. These qualifications include aptitude for electrical designing, battery innovation, and manufacturing processes. Solid information on electric impetus frameworks, battery frameworks, and security principles is urgent.

Furthermore, electric motorcycle manufacturers need to remain refreshed with arising patterns and guidelines in the electric motorcycle area. Certificates and licenses related to electric motorcycle creation and security can upgrade a manufacturer’s validity and guarantee consistence with industry norms.


The most important capabilities for electric motorcycle manufacturers

To prevail in the electric motorcycle industry, manufacturers should have key abilities which include:

a) Innovative work: Electric motorcycle manufacturers need solid research and development capacities to foster high level electric motorcycle innovations, further develop battery productivity, upgrade engine performance, and investigate new plan ideas.

b) Plan Mastery: Human factor engineering design groups assume a significant part in creating electric motorcycles with engaging sense, ergonomic highlights, and effective bundling of components.

c) Battery Innovation: Capability in battery innovation is fundamental for manufacturers to advance range, shorten charging times, and improve battery performance. Cooperation with battery providers or in-house ability is important to accomplish this.

d) Manufacturing Excellence: Manufacturers should have capacities to guarantee excellent creation, proficient assembly processes, and thorough quality control checks.

e) Mature personnel management: A qualified manufacturer should have a mature personnel management and stock management system to improve production efficiency and avoid unnecessary management costs.

f) Systematic transportation: electric motorcycle manufacturers should reach systematic transportation agreements with local logistics companies to help to deliver products to customers and stores in a more stable and efficient way, so as to expand the market and promote products.

Tips for choosing electric motorcycle manufacturers

While choosing electric motorcycle manufacturers, think about the following tips:

a) Reputation: Search for the manufacturers’ experiences, item portfolios, client surveys, and industry notoriety.

b) Quality and performance: Survey the quality and performance of the electric motorcycles presented by the manufacturers. Search for manufacturers of unwavering quality, security elements, and stable sales.

c) Customization ability: Check if the electric motorcycle manufacturers offer customization choices to take care of individual inclinations, permitting you to customize your electric motorcycle.

d) After-sales service: Assess the electric motorcycle manufacturer’s after-sales service, including guarantee inclusion, accessibility of extra parts, and after-sales service process.

e) Sustainability responsibility: Consider manufacturers that focus on sustainability in their creation processes and consolidate eco-friendly practices.

f) Price and value: Think about the evaluating from various electric motorcycles manufacturers, consider the evaluation on product quality and performance and also the selling points.

g) Industry collaboration: With the popularity of electric motorcycle, motorcycle charging stations especially battery swapping stations are becoming more and more necessary. In order to ensure that users can use the swapping stations smoothly, professional electric motorcycle manufacturers should cooperate with the swapping station manufacturers in the field to connect the communication protocol.

TYCORUN motorcycles, for example, have a docking agreement with TYCORUN, a manufacturer of battery swapping stations, so that TYCORUN motorcycle users can replace their batteries directly at TYCORUN swapping stations.

Top electric motorcycle manufacturers introduction

The electric motorcycle market is populated by a few trustworthy manufacturers known for their inventive items. The following are a couple of top electric motorcycle manufacturers:

a) TYCORUN: Established in 2007, TYCORUN is one of the earliest and leading electric motorcycle manufacturers in China, focusing on R & D, production, distribution, and service of complete sets of electric motorcycles/bicycles/tricycles/scooters.

b) Zero Motorcycles: Zero Motorcycles is a main electric motorcycle manufacturer, prestigious for its superior performance motorcycles, high level battery innovation, and broad reach choices.

c) Energica: Energica represents considerable authority in delivering elite performance electric motorcycles that consolidate Italian craftsmanship with state of the art innovation. Their motorcycles are known for their power, range, and energetic sense.


Can electric motorcycle use battery swap stations

Yes, electric motorcycles can use battery swapping stations, which are one solution to the problem of charging time limits for electric motorcycles. Compared with electric vehicles, battery swap stations in the electric motorcycle industry have been more widely promoted, and with the growth of the demand for electric motorcycles, the development of electric motorcycle battery swap stations is unstoppable.

With the battery swap stations, electric motorcycle owners do not need to buy their own motorcycle batteries, but only need to get fully-charged batteries through the battery swap stations, which can greatly improve the charging efficiency and reduce the cost of purchasing electric motorcycles.


Electric motorcycle manufacturers assume an essential part in progressing feasible transportation by creating and delivering high quality electric motorcycles. Understanding the manufacturing system, key components, performance factors, and battery selection is fundamental while thinking about an electric motorcycle. By using electric motorcycles, we add to a cleaner and greener future for transportation.

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